Alliance LLC

Alliance LLC Expands to Accommodate Rotor Assembly Line

To accommodate its newly obtained rotor assembly line, Alliance has expanded its facilities. The rotors, which are being used in electric vehicles, have pushed Alliance into an expanding market. In the near future, Alliance plans to add more assembly lines to keep up with the growing demand for electric motors.
Atechmagnet Huatai Xinding Metal Materials Co. Ltd.

Meet us in Novi, Michigan!

We will be exhibiting at Electric & Hybrid Vehicle Technology Expo 2019 in Novi, Sept. 10th-12th, Booth No. 920. Welcome to attend and we look forward to meeting with you!
Bomatec International Corp

Thin lamination soft magnetic tape for high speed motor stators

Thickness 0.03mm
Bs 1.56T.
Very low core loss
High speed/frequency applications
Magcam NV

Magcam complements Magnetic Field Scanners with Laser Distance Sensor

Magcam NV introduces a high accuracy Laser Distance Sensor as an add-on to the Magcam Portal Scanner and Combi Scanner. The Laser Distance Sensor allows to accurately measure the height, lateral dimensions and full surface map of magnets and magnet assemblies under test. These dimensional measurements complement the high accuracy magnetic field maps measured by the standard integrated 3D magnetic field camera, used for very fast and accurate magnetic field mapping of permanent magnets and magnet assemblies. Both maps can be overlaid, resulting in a correlation between geometric and magnetic data.

The Laser Distance Sensor can be installed on existing PLC-controlled Magcam Portal Scanner setups and takes advantage of the high accuracy mechanics of the scanner, converting the scanner in a highly performant hybrid dimensional and magnetic measurement system for inspection of permanent magnets and magnet assemblies.

Magcam is a technology leader, specialized in advanced inspection systems for permanent magnets, based on its unique magnetic field camera technology. Magcam’s world-class magnetic field cameras are used for quality control, as well as development of high-end permanent magnets and magnet systems. Magcam’s customers include automotive companies, motor/generator constructors, sensor manufacturers, medical and biotech companies, consumer electronics producers, high-end speaker OEM’s, research labs, magnet producers...

Magcam’s Portal and Rotor Scanners are motorized scan stages with an integrated magnetic field camera for measuring and analyzing the 3D magnetic field distribution of respectively flat magnets and magnet assemblies up to 300mm x 300mm, and permanent magnet rotors.

Both scanners are automatically controlled by Magcam’s powerful MagScope Measurement & Analysis Software, which contains advanced data analysis features for virtually every type of permanent magnet and PM rotor.
Magcam NV

Measurement and Analysis service

Send your magnets to Magcam to be measured and thoroughly analyzed by our experts using the most advanced magnet inspection equipment and
analysis software currently available.

Typical magnet quantities range from 1 to several 100 magnets. Thanks to the inherent measurement speed of the Magcam magnetic field camera equipment, measurements of larger batches can be performed in a short time. Combined with powerful MagScope software features such as batch processing of large amounts of data files, saving analysis configurations and automatic exporting of analysis results allow for e.g. a statistical analysis of the properties among a batch of magnets, yielding valuable knowledge about the quality distribution.

Deliverables of a service measurement include a detailed measurement report, accompanied by the raw measurement data files in CSV format and additional summary results in e.g. an Excel file.
Magcam NV

Magcam's new Combi Scanner

Magcam's new generation Magnetic Field Scanners are now available and for the first time a combination between Portal and Rotor Scanner is offered. The Magcam Portal Scanner is a motorized scan stage with an integrated MiniCube1D or MiniCube3D magnetic field camera to measure flat magnets and magnet assemblies.

The Rotor Scan Extension converts the Portal Scanner into a Combi scanner by adding a rotary stage for measuring the magnetic field distribution of permanent magnet rotors and curved magnet segments.

Portal Scanner + Rotor Scan Extension = Combi Scanner

In order to convert the Magcam Scanner to Rotor Scan mode, the rotary stage is mounted on the sample plate of the Scanner and the MiniCube Magnetic Field Camera is rotated over 90°. This add-on eliminates the need for a separate Magcam Rotor Scanner for measuring PM rotors.

Rotor Scan Extension Features:

* Removable motorized rotary stage with clamping chuck
* Additional motor controller terminal and motor cable add ed to the PLC (no extra space required)
* Easy swapping betw een XYZ scanning and Rotor scanning
* Rotor diameter range: 0 - 300mm - Axial range: 0 - 310mm (Z axis range), with 5 dowel pinned offset positions separated 60mm each, increasing the total axial range to 550mm
* PLC with 3-axis serv o motor motor controller - Scanner plugin for MagSope software
* Scan speed: up to 12.7mm axial length in 2 seconds (with 0.1mm axial
resolution, 1° angular resolution)
Metalux Ltd.

Metalux Ltd

With over 30 years experience in supplying CRGO Electrical Steel / Silicon Steel produced by ThyssenKrupp Electrical Steel Mill in Germany we are delighted to be participating in CWIEME AMERCAS Sept 17-18, 2019 DESCC Chicago. We look forward to welcoming you at our booth No. E17/F18
Nanjing Chuang Ken Magnetic Industry Co. Ltd.

Super small 0.4mm NdFeB magnet with 0.2mm inner hole

CK Magnet successfully developed the new micro magnet, NdFeB N52 diameter 0.4mm cylinder with a 0.2mm inner hole.
New England Wire Technologies

New England Wire Technologies’ TRUE-Q™ Litz Wire Design

With over 120 years of experience in true Litz wire design, New England Wire can help you maximize the quality factor, or “Q” of your cable. Using proprietary design techniques and constructions, leading industry manufacturers have achieved their highest Q factor when using NEWT’s TRUE-Q™ Litz wire, with improvements of two or even three times the Q of competitor material. Using custom formed geometries to maximize density in tight locations, TRUE-Q™ is ideal for use in wireless power transfer applications around 90 KHz, as well as in a variety of other applications.
Ningbo Nide Mechanical Equipment Co. Ltd.

Supply Fully automatic BLDC motor production line

Come and See Nide's latest in the highly automation and flexibile production line for BLDC motor stator, linear motor stator, DD motor stator, induction motor stator,universal electric motor armature.
Nittoku America, Inc.

LITs: NITTOKU's Ultra-High-Speed, High-Precision Transfer System

Nittoku’s LITs system is an ultra-high-speed and high-precision transfer system designed to solve the various problems that plague production facilities. The LITs system will shorten production time, increase FA, reduce maintenance time and save space over traditional transportation systems.

The LIT’s system is focused around three main features that make it stand out among other transportation systems; accuracy, speed and flexibility.

When it comes to manufacturing automation, accuracy is key. The LITs system has a positional accuracy of ±0.02mm. XZ axial positioning is performed by a direct moving guide while the Y axial positioning is performed by the position unit.

Speed is an important factor in every manufacturing process and the LITS system provides smooth acceleration and high-speeds. Through servo-motor control, smooth acceleration movement and a smooth transfer from slow to stop of the LITs pallets is possible. The LITs system can attain a speed of 3m/sec without vibration due to the system’s high rigidity.

Flexibility is also core to the LITs system design. With a maximum pallet load of 15kg and a vertical withstand load of 5000N, the LITS system can handle a wide variety of loads and processes. Variations in pitch, connecting to lines and double-decker lines are also possible with the LITs system.

Due to the high-speed and positioning systems of LITs, stopper sensors are not required and the number of pallets required are reduced when compared to a traditional conveyor system. Compared to a table index method, the linear layout of LITs allows for better line visibility, accessibility and the ability to extend to a limitless number of process.

Nittoku LITs system is a benchmark change in how we think about manufacturing transportation systems. With its reliable high-precision accuracy, speeds of 3 m/s and flexible design and layout, Nittoku’s LITs system is a breakthrough in transfer systems and a step beyond the competition.
Nittoku America, Inc.

NITTOKU's Versatile KAI Series Motor Winding Machines

The KAI series of nozzle type motor winding machines are Nittoku's solution for superior motor winding quality. Capable of winding various inslot and outslot motors, the KAI series winders are the answer for your motor winding needs.

There are three standout features that set the KAI series winders apart from the competition, precision, adaptability, and speed.

For any winding project, precision and accuracy are imperative to ensure the best coil is produced. With all Nittoku winding machines we keep these principles in mind when producing machines for our customers. The KAI series winders are no exception. The KAI series machines boast a perfect layer winding capability made possible by implementing intermittent nozzle traverse, as well as adjustable nozzle height, which results in a tighter wind.

The ability to adapt to a myriad of different specifications and projects gives the KAI series winders an advantage over its competitors. With the standard KAI series being able to wind motors up to a maximum OD of 130mm and the more robust KAI-H winders up to a maximum OD of 200mm, a seemingly endless amount of applications are able to be wound. Thanks to the addition of quick-change tooling and a 90 degree nozzle rotation unit, multiple specifications are now able to be wound on a single KAI series machine.

For any customer, cycle time and speed represent omnipresent factors that must be considered on any project. Nittoku's KAI series enables customers to increase speed of production and aim towards optimal cycle time. With nozzle movement speeds of up to 800 RPM, the KAI series winders ensure that our customers can achieve the best speeds possible in order to achieve optimal cycle time.

As with every Nittoku built winding machine, the KAI series winder with it's high level of versatility and accuracy, firmly set the standard for what a motor winding machine should and can be. At Nittoku, our goal is innovation, and our machines speak for themselves.
Nittoku America, Inc.

NITTOKU TAK-01A & YOK-01A Benchtop Winding Machines

Nittoku Engineering's TAK-01A and YOK-01A benchtop coil winding machines represent the market standard for tabletop winders. With the ability to adapt to many different coils, the TAK-01A and YOK-01A are the efficient and cost effective option for customers who are searching for the best tabletop winders on the market.

The TAK-01A and YOK-01A boast three distinct advantages that truly make them a smart addition to any facility, size without compromising power, ease of operation, and flexibility.

Do not let their compact design fool you. Both the TAK-01A and YOK-01A are coil winding powerhouses for their size. With both a servo-controlled spindle and traverse guide, the TAK-01A and YOK-01A offer a very high level of performance on a small level. Capable of handling wire from 0.01mm to 1.6mm and a wide variety of bobbin sizes and shapes, it is easy to see the value that these form fitting machines can provide.

The ease of operation for any machine is important. We at Nittoku Engineering kept this in mind when designing the TAK-01A and YOK-01A machines. For winding speed and specification change over, both of these options are present on the sleek user interface panel present on the front of the machines. As simple as a press of a button, within seconds you can easily change the options.

Flexibility is an important factor in any production process. Luckily the TAK-01A and YOK-01A machines were built with flexibility in mind. Within the user-friendly interface, the winders internal memory allows for up to 495 distinct pages for winding specifications. Thus, offering customers limitless options for winding specifications at the tips of their fingers. With the YOK-01A winder specifically, these units offer an adjustable tailstock unit that effectively broadens the level of flexibility the machines offer.

By offering not only a cost effective but simultaneously highly efficient winding solution in the TAK-01A and YOK-01A winders, Nittoku Engineering is again able to provide the industry standard for winding machines at many levels. With Innovation in mind Nittoku marches towards the future.
Nittoku America, Inc.

NITTOKU ASF-01 Single Flyer Winding Machine

Nittoku’s ASF-01 single flyer winding machine is the answer for your armature and brushless motor needs. This single flyer winder represents the market standard for armature and brushless motor winding solutions.

By implementing individually servo controlled upper and lower formers, the ASF-01 single flyer machine is capable of precise winding positions and perfect layer winding. This is the level of quality that has become synonymous with NIttoku.

Able to support specifications with core OD's of up to 90mm, stack heights of up to 30mm and wire sizes between 1mm and 0.4mm, the ASF-01 machine has the flexibility that your organization has been looking for.

With every new innovation and step forward, Nittoku is shaping the way customers think about winding systems. The ASF-01 single flyer winding machine is a worthy addition to the Nittoku line of machines. Don't hesitate to see what Nittoku can do for you.
Nittoku America, Inc.

NITTOKU's Pulservo Tensioner PTA-SFDR-A & B

Nittoku’s PTA-SFDR-A/B series of Pulservo Tensioners are setting the industry standard for high speed and high precision tensioner devices. By integrating the controller and an active loadcell in a space saving and form fitting package, Nittoku has again created an unmatched value-added product from extensive customer feedback and market demands.
The PTA-SFDR-A/B series of tensioners were designed with three main principles in mind: range, ease of use and durability.
Capable of accommodating a wide range of tension options (50g-200g), the PTA-SFDR-A/B series has met current market demands and exceeded any and all expectations for tensioner units. By accommodating a wide range of tension values, the PTA-SFDR allows customers to get more from their investments. The PTA-SFDR series is also capable of storing multiple programs, with changeover being as simple as a quick press of the touch screen interface panel.
When designing the user interface of this tensioner series, we considered valuable firsthand customer feedback, and implemented it accordingly to make a streamlined user focused product. With a loadcell being integrated into the tensioner, we are capable of not only of tracking moment to moment tension values, but also displaying this value and storing the data to be utilized for valuable traceability. Examples of exportable data include: Wire Speed, Tension Arm Angle, Wire Break Count, and Tension Value.
The unique airless link and servo-motor design of the PTA-SFDR series has increased the overall level of durability and life span of a traditional Pulservo tensioner. Compared with the traditional spring and cylinder style of tensioner, which requires a high level of maintenance and can result in a shorter lifespan, the PTA-SFDR is a clear winner in terms of decreased maintenance and durability.
The PTA-SFDR-A/B series of Pulservo Tensioners is quickly changing how the industry view Pulservo Tensioner technology. See today what Nittoku can do for your tomorrow.
Ruff GmbH

Winding technology without magazines for toroidal winding machines

The RUFF Group presents a new patented magazinless winding technology.
This technique allows the winding of very thick wires up to 2.5 mm diameter. Because of the winding without magazine the FID can be very small.
There are several models of this winding head available, which can be used for various winding applications.

For more information you can visit our stand: D31
We are waiting for you!